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Although Dale Earnhardt, Inc, (DEI) teammates Dale Earnhardt, Jr. and
Michael Waltrip don't realize it, they owe their dominance at the
Daytona and Talladega restrictor-plate races to a chance conversation
between A. J. Foyt and Harold Elliott in 1976. Elliott was
building engines for Junior Johnson's team at the time, when Foyt
offered Elliott a set of Teflon-coated engine bearings.
"He was using
them in Indy cars, and told me to give them a try in our stock cars,"
says Elliott, owner of HM Elliott Custom Precision Coatings in
Mooresville, North Carolina. "I ran those bearings in the
Southern 500 and after 500 miles, they looked like new."
Clearly, he was on to something.
Today,
Elliott's clients include NASCAR's biggest names: Yates, Rouch,
Childress, Petty, and of course, DEI. "Dale [Sr.] and I were
friends," he says, "and he was one of the first believers in
Teflon-coating |
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parts. Not just
engine parts, but in the entire driveline."
As the engine
builder for Rusty Wallace's 1989 Championship team, Elliott knows not
all horsepower is found in the engine. "A 700-horsepower engine
on the dyno only has 450 horsepower when you shut the hood," he says.
"The rest is lost in the drivetrain." So for more than two
decades Elliott has been developing methods of finding some of that
lost horsepower.
Coating
accomplishes three things: heat dissipation, lubrication and oil
shedding. "By ceramic coating the tops of the pistons, engines
can run leaner [less fuel], which means more horsepower and better gas
mileage," he says. Teflon-coating parts such as the crankshaft,
transmission gears, and the ring and pinion sheds excess oil and
eliminates rotational mass.
"Basically, when an uncoated crankshaft or gears rotate, they pick up
oil, then more oil sticks to |
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that oil, and the
part grows in size and weight," he says. "That mass eats up
horsepower.
"Twenty years ago, Elliott stumbled across another breakthrough by
accident. "We were in a rush getting Rusty's car ready for
qualifying, and forgot to put lubricant in the rear end, which had
been coated," he says. "Well, we set a record and won the pole,
and only later did we realize that we forgot the fluid in the rear
end.
"Today I
promote running the lightest oils possible in a Teflon-coated engine,
transmission and rear end, because race cars run cooler and stronger."
Total cost to coat all the essential drivetrain parts in a NASCAR
Nextel Cup car? About $2000.
So if any of
the DEI cars run well during this year's Daytona 500, now you know why
- thanks to Teflon, these cars are just as slick inside as they are
aerodynamically. |